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Sensata Technologies Adds Predictive Maintenance for Rotary Equipment to Sensata IQ Platform via Partnership with Nanoprecise

2022-08-11
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  • Sensata’s new solution actively monitors rotary assets for faults using a multi-modal sensor and AI-driven analysis capabilities from Nanoprecise through the Sensata IQ platform.
  • Nanoprecise’s AI technology expands Sensata IQ asset monitoring platform capabilities to prevent failures and increase productivity of rotary assets
  • Simple to configure and install, the new wireless industrial IoT sensor allows plant managers to detect early-stage faults and extend the working life of their rotary machine assets.

SWINDON, United Kingdom, May 18, 2022 - Sensata Technologies (NYSE: ST), today announced that it has launched a new asset monitoring solution that enables predictive maintenance for rotary assets and delivers actionable insights to plant managers.

Unplanned downtime related to motors, pumps, and other rotating assets costs plants millions of dollars in production every year. But existing solutions do not provide the real-time insights plant managers need to truly monitor their assets.

The new wireless 6VW series IoT sensor delivers insights via the Sensata IQ platform and can simultaneously monitor each asset using six sensing modalities - vibration, temperature, acoustic emission, speed, humidity, and magnetic flux. The sensors are designed for easy retrofit into a wide range of existing rotary assets - such as motors, pumps, blowers, fans, or compressors - regardless of brand or manufacturer with no changes needed to the company’s hardware or control platforms. The 6VW sensor series is an easy-to-use, self-install solution with a mobile app for device configuration, making setup and installation possible in less than five minutes.

Using powerful AI-driven algorithms explicitly designed for rotary assets by Nanoprecise, a Sensata technology partner, data from the sensor is analyzed at the edge for anomalies and then pushed to the Sensata IQ cloud-based platform for further analysis and data visualization.

The Sensata IQ platform uses the data to identify potential faults, calculate the asset’s projected remaining useful life and deliver alerts to plant managers on their laptops, tablets, or smartphones. The deep predictive maintenance analysis capabilities help plant managers rely less on manual walkarounds and better understand the health of their assets.

“The partnership with Sensata Technologies has been a tremendous success for both parties,” says Sunil Vedula, Founder and CEO of Nanoprecise. “Together, we know that our AI-powered solutions will help change the way plant managers around the globe monitor their rotary assets.”

Sensata is collaborating with technology companies such as Nanoprecise to develop comprehensive solutions for assets that are rarely monitored due to cost and complexity. Adding Nanoprecise’s technology to the Sensata IQ platform enables maintenance teams to make confident decisions and simplify maintenance programs across rotary assets with data that can be trusted and accessed anywhere, anytime.

“Sensata IQ is raising the bar in monitoring industrial assets, with reliable solutions that enable operators to easily increase productivity. This intuitive predictive maintenance solution, powered by Nanoprecise, allows plant operators to gain deep machine health insights on rotary assets in a simple way. Our mission is to make asset monitoring more accessible and this solution supports that mission.” says Naoto Mizuta, Vice President of Industrial at Sensata Technologies.

Learn more about Sensata’s predictive maintenance solutions here.

参考译文
森萨塔技术公司与Nanoprecise合作,为森萨塔IQ平台增加旋转设备预测性维护
森萨塔技术公司(纽约证券交易所代码:ST)今天宣布,该公司推出了一种新的资产监测解决方案,能够对旋转资产进行预测性维护,并为工厂经理提供可操作的见解。与电机、泵和其他旋转资产相关的意外停机时间每年给工厂造成数百万美元的生产成本。但现有的解决方案无法提供工厂经理真正监控资产所需的实时洞察。新的6VW系列无线物联网传感器通过Sensata IQ平台提供洞悉信息,并可以通过六种感知方式同时监测每个资产,包括振动、温度、声发射、速度、湿度和磁通量。该传感器的设计目的是方便地改造到广泛的现有旋转设备,如电机,泵,鼓风机,风扇或压缩机,无论品牌或制造商,无需改变公司的硬件或控制平台。6VW传感器系列是一款易于使用的自安装解决方案,通过手机应用进行设备配置,使安装和安装在不到5分钟内成为可能。通过使用由Sensata技术合作伙伴Nanoprecise专门为旋转资产设计的强大人工智能驱动算法,传感器的数据在边缘进行异常分析,然后将数据推送到基于Sensata IQ云平台,进行进一步分析和数据可视化。Sensata IQ平台使用这些数据来识别潜在故障,计算资产的预计剩余使用寿命,并通过笔记本电脑、平板电脑或智能手机向工厂经理发送警报。深度预测维护分析功能帮助工厂经理减少人工巡逻,更好地了解其资产的健康状况。Nanoprecise公司创始人兼首席执行官苏尼尔•维杜拉表示:“与森萨塔技术公司的合作对双方来说都是巨大的成功。“我们知道,我们的人工智能解决方案将有助于改变全球工厂经理监控其旋转资产的方式。”目前,Sensata正与纳米精密(Nanoprecise)等技术公司合作,为由于成本和复杂性而很少被监控的资产开发综合解决方案。将Nanoprecise公司的技术添加到Sensata IQ平台中,维护团队可以自信地做出决策,并通过可信任的数据简化整个旋转资产的维护程序,这些数据可以随时随地获得。“通过可靠的解决方案,Sensata IQ提高了监测工业资产的标准,使作业者能够轻松提高生产率。这种直观的预测性维护解决方案,由Nanoprecise提供动力,让工厂操作员以一种简单的方式获得关于旋转设备的深刻的机器健康见解。我们的使命是让资产监控更容易实现,而该解决方案支持这一使命。”Sensata Technologies工业副总裁Naoto Mizuta表示。点击这里了解更多关于森萨塔预测性维护解决方案的信息。
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