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5 Ways iSIM Reduces Manufacturing Costs for Cellular IoT Devices

2022-09-10
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Illustration: © IoT For All

Some IoT solutions work great with short-range connectivity: WiFi, Bluetooth, LoRaWAN, etc. An industrial IoT system may only have to operate within the factory, for instance, or across a limited campus. But if you manufacture devices that travel—mobility tools, inventory trackers, wearables—or you operate in a nationwide or global market, cellular IoT and iSIM are the way to go. 

'iSIM is the IoT solution that finds the perfect balance between low costs of ownership and dependable functionality.' -Sequans CommunicationsClick To Tweet

All the major cellular technologies have reached a fair level of maturity. Across the globe, you’ll find the infrastructure for LTE-M, NB-IoT, or LTE Cat 1 connections (even if these technologies vary from one place to the next). Cellular is the only connectivity technology with a globe-spanning scale, which means it’s the best choice for consumer and/or mobile IoT devices.  

But as manufacturers design cellular IoT products, they have a lot of variables to juggle: power efficiency, reliability, space utilization, inventory management, and more. From the bottom-line business perspective, all of these factors boil down to a single metric: total cost of ownership. Analysis by IndustryWeek suggests that cutting your production costs by just 5 percent can drive profit increases of up to 85 percent over time. Achieving this cost reduction may boil down to a single switch in cellular technology: from removable or embedded SIMs to the integrated SIM, or iSIM. 

A traditional subscriber identification module (SIM) is a removable card that hosts a chip. That chip tells the network who’s using the device, establishing the connection between the cellular network and the technology itself. An eSIM takes this chip and solders it permanently into the IoT module. iSIM is different; it combines SIM circuitry with the IoT module’s cellular chipset—and this new approach is the key to lower-cost IoT manufacturing.          

The IoT solution that finds the perfect balance between low costs of ownership and dependable functionality will capture the market. Integrated SIM technology helps manufacturers find this balance. Here are five ways iSIM technology is driving down manufacturing costs for producers of cellular IoT products: 

1. iSIM Provides The Most Efficient Use of Limited Device Real Estate. 

Removable and embedded SIMs are small. Integrated SIMs are smaller—significantly so. The iSIM circuitry is built into the IoT module itself, so it doesn’t require an external slot or a permanent, soldered eSIM. You can use that extra space to increase functionality—or just produce smaller devices, delivering more value at a reduced cost. 

2. Manufacturing Processes are Simpler With iSIM. 

Removable SIMs and eSIMs require manufacturers to handle those components; iSIM removes this step. Plus, an IoT module with an iSIM requires less testing than the alternatives. There’s also no need to solder in the iSIM, as there is with eSIM. Removing these steps leads to faster manufacturing lines, which translates into optimized production time—with attendant cost savings. 

3. iSIM Shrinks Your Electrical Bill of Materials (BOM). 

The BOM for a traditional IoT device is extensive and that translates to long-term profit loss. The logic is simple: reduce your electrical BOM and you’ll spend less on each product. That leads to lower costs of ownership for your customers. Removable SIMs require you to buy SIM trays, solders, and SIM cards. Embedded SIMs make you spend on SIM chips and solder. With an iSIM, none of these items appear on your BOM. Going with iSIM also spares the hassle of dealing with another semiconductor supplier in a tense supply chain. It can even lower your carbon footprint!

4. iSIM Reduces Inventory Management Costs by Eliminating SKU Proliferation. 

Global providers of IoT devices spend a fortune on simply keeping track of inventory. Say you make only one device—an IoT scooter, for instance. With traditional SIM technology, SIMs must be provisioned for the cellular connectivity available within each geographic market. So your single product will need one SKU for North America (LTE-M and/or NB-IoT), another for Mexico (LTE-M only), a third for China (NB-IoT only), and so on.

It’s expensive to maintain these complex inventory records. But iSIM’s remote provisioning allows you to track a single SKU for your product, no matter where it’s sold. Your IoT scooters are ready to ship right off the line, and you’ll save all those inventory costs.     

5. iSIM Improves Device Reliability Across the Product Lifespan.  

Every component you add to your IoT device is another potential point of failure. Cracked soldering, corrosion, heat damage, and mechanical failure can all render your device inoperable—and damage your brand. Because an iSIM is integrated into the IoT module, there are simply fewer chances for something to go wrong. That’s true for your manufacturing line and across the product lifespan, so you’ll save costs in the factory while providing more reliable service for users, today and far into the future. 

Of course, cutting manufacturing costs isn’t the only benefit of iSIM technology. Users are justifiably concerned about security, with a third of respondents to one survey citing serious concerns about the issue. Building with iSIM can help to allay these worries.  

iSIM and Security

How does iSIM improve IoT security across your product’s lifespan? First off, the SIM is impossible to alter physically. Removable SIMs are particularly vulnerable to tampering, but a dedicated hacker with a few tools could also alter an eSIM. That’s not the case with iSIM, since it’s indistinguishable from surrounding circuitry. 

Producers of iSIM-enabled modules also follow GSMA common criteria for secure design. Of course, not every iSIM provider meets the same GSMA evaluation assurance level (EAL). While the GSMA requires cellular IoT devices to meet level EAL4, some iSIM companies achieve EAL4+. As of this writing, only one iSIM-enabled module provider meets a higher level: Sequans’ Monarch and Calliope chipsets offer EAL5+ security, currently the highest certification in the business. 

Ultimately, though, security and cost savings may not be the key drivers of iSIM adoption. The real reason manufacturers will move toward this technology is simpler; it makes manufacturing cellular IoT devices easy. Choose an IoT module with iSIM built in to cut production complexity and costs all at once. 

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  • Connectivity
  • Cellular
  • Internet of Things
  • IT and Security
  • Manufacturing

  • Connectivity
  • Cellular
  • Internet of Things
  • IT and Security
  • Manufacturing

参考译文
iSIM降低蜂窝物联网设备制造成本的5种方法
一些物联网解决方案非常适合短程连接:WiFi、蓝牙、LoRaWAN等。例如,工业物联网系统可能只需要在工厂内或在有限的校园内运行。但如果你生产出行工具、库存追踪器、可穿戴设备,或者你在全国或全球市场运营,那么蜂窝物联网和iSIM就是你的选择。所有主要的蜂窝技术都已达到相当成熟的水平。在全球各地,你会发现LTE- m、NB-IoT或LTE Cat 1连接的基础设施(即使这些技术因地而异)。蜂窝网络是全球范围内唯一的连接技术,这意味着它是消费者和/或移动物联网设备的最佳选择。但在制造商设计蜂窝物联网产品时,他们需要处理很多变量:电力效率、可靠性、空间利用率、库存管理等等。从最基本的商业角度来看,所有这些因素归结为一个指标:总拥有成本。《工业周刊》的分析表明,只要削减5%的生产成本,就可以推动利润增长85%。实现这一成本的降低可以归结为蜂窝技术中的单个开关:从可拆卸或嵌入式SIM卡到集成SIM卡或iSIM。传统的用户识别模块(SIM)是承载芯片的可移动卡。该芯片告诉网络谁在使用设备,建立蜂窝网络和技术本身之间的连接。eSIM将该芯片永久焊接到物联网模块中。iSIM是不同的;它将SIM电路与物联网模块的蜂窝芯片组相结合,这种新方法是低成本物联网制造的关键。在低拥有成本和可靠功能之间找到完美平衡的物联网解决方案将占领市场。集成SIM卡技术帮助制造商找到这种平衡。以下是iSIM技术降低蜂窝物联网产品生产商制造成本的五种方式:可拆卸和嵌入式sim卡体积小。集成模拟人生更小——明显如此。iSIM电路内置在物联网模块本身,所以它不需要外部插槽或永久焊接eSIM。你可以利用这些额外的空间来增加功能,或者只是生产更小的设备,以更低的成本提供更多的价值。可拆卸sim卡和esim需要制造商处理这些组件;iSIM删除该步骤。另外,带有iSIM的物联网模块需要的测试比其他模块要少。在iSIM中也不需要像在eSIM中那样焊接。取消这些步骤可以加快生产线的速度,从而优化生产时间,同时节约成本。传统物联网设备的BOM是广泛的,这转化为长期的利润损失。逻辑很简单:减少你的电子产品BOM,你就会在每个产品上花更少的钱。这就降低了客户的拥有成本。可拆卸SIM卡需要您购买SIM卡托盘,焊锡和SIM卡。嵌入式模拟让你花在SIM芯片和焊料上。有了一个iSIM,这些项目都不会出现在您的BOM上。与iSIM合作还免去了在紧张的供应链中与另一家半导体供应商打交道的麻烦。它甚至可以降低你的碳足迹!全球物联网设备供应商花了一大笔钱来跟踪库存。假设你只生产一种设备——例如,一辆物联网滑板车。对于传统的SIM技术,SIM卡必须用于每个地理市场内可用的蜂窝连接。因此,你的单一产品将需要一个用于北美的SKU (LTE-M和/或NB-IoT),另一个用于墨西哥(仅限LTE-M),第三个用于中国(仅限NB-IoT),以此类推。 维护这些复杂的库存记录成本很高。但iSIM的远程供应允许您跟踪您的产品的单个SKU,无论它在哪里销售。你的物联网滑板车已经准备好了,可以直接发货,你将节省所有的库存成本。添加到物联网设备的每个组件都是另一个潜在的故障点。焊接裂纹、腐蚀、热损伤和机械故障都会使你的设备无法使用,并损害你的品牌。因为一个iSIM被集成到物联网模块中,所以出错的机会更少。这对你的生产线和整个产品寿命都是如此,所以你将节省工厂的成本,同时为用户提供更可靠的服务,今天和未来都是如此。当然,降低制造成本并不是iSIM技术的唯一好处。用户对安全问题的担忧是有道理的,在一项调查中,三分之一的受访者表示严重关注这个问题。与伊斯兰国合作可以帮助缓解这些担忧。在产品的生命周期内,iSIM如何提高物联网的安全性?首先,SIM卡是不可能物理改变的。可移动模拟人特别容易被篡改,但一个专门的黑客用一些工具也可以改变eSIM。但iSIM的情况并非如此,因为它与周围的电路无法区分。支持isim的模块的生产商也遵循GSMA安全设计的通用标准。当然,并不是每个iSIM供应商都能达到相同的GSMA评估保证水平(EAL)。虽然GSMA要求蜂窝物联网设备满足EAL4级别,但一些iSIM公司实现了EAL4+。截至撰写本文时,只有一家支持isim的模块提供商达到了更高的水平:Sequans的Monarch和Calliope芯片组提供EAL5+安全性,这是目前业内最高的认证。不过,最终,安全性和成本节约可能不是推动ism采用的关键因素。制造商采用这种技术的真正原因是更简单;它使蜂窝物联网设备的制造变得容易。选择内置了iSIM的物联网模块,可以一次性降低生产复杂度和成本。
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